Search
Now showing items 1-10 of 35
Aufsatz
Effect of Post-Process Machining on Surface Properties of Additively Manufactured H13 Tool Steel
(2018-08-28)
Der Werkzeugstahl AISI H13 zeichnet sich durch einen hohen Verschleißwiderstand und eine gute Temperaturwechselbeständigkeit aus. Hauptanwendungsbereiche des H13 sind Druckguss- und Schmiedewerkzeuge. Die Verarbeitung von H13 durch additive Fertigungsverfahren, wie z. B. dem selektiven Laserschmelzen (selective laser melting, SLM), eröffnet neue Gestaltungsmöglichkeiten, wie z. B. die Integration interner Kühlkanäle, die es erlauben, das Einsatzverhalten der Werkzeuge zu verbessern. Aufgrund hoher Oberflächenrauheiten ...
Aufsatz
A Screening Approach for Rapid Qualitative Evaluation of Residual-Stress States – Application to Laser-Hardened Microalloyed Steel
(2019-06-11)
Surface hardening and compressive residual stresses are keys to superior part performance in numerous applications. In this context the development of advanced laser surface treatments for new materials and complex sample shapes is a time con-suming process. Eventually, determination of residual stress states by means of X-ray diffraction in the whole surface and subsurface region, respectively, is one of the main time consuming facors in terms of characterization. In many applications the provision of an adequate ...
Aufsatz
Consequences of Deep Rolling at Elevated Temperature on Near-Surface and Fatigue Properties of High-Manganese TWIP Steel X40MnCrAl19-2
(2021-11-05)
Due to pronounced work-hardening induced by the complex interplay of deformation mechanisms such as dislocation slip, twinning and/or martensitic phase transformation, high-manganese steels represent a class of materials well-suited for mechanical surface treatment. In the present study, the fatigue behavior of a high-mangsanese steel showing twinning-induced plasticity (TWIP) effect at room temperature (RT) was investigated after deep rolling at 550 °C. Results are compared to a former study discussing the behavior ...
Aufsatz
Shape Memory Effect and Superelasticity of [001]-Oriented FeNiCoAlNb Single Crystals Aged under and without Stress
(2021-06-10)
The two-step ageing of Fe-28Ni-17Co-11.5Al-2.5Nb (at.%) single crystals under and without stress, leads to the precipitation of the γ′- and β-phase particles. Research has shown that γ–α′ thermoelastic martensitic transformation (MT), with shape memory effect (SME) and superelasticity (SE), develops in the [001]-oriented crystals under tension. SE was observed within the range from the temperature of the start of MT upon cooling Mₛ, to the temperature of the end of the reverse MT upon heating Af, and at temperatures ...
Aufsatz
Micromechanical Modeling of AlSi10Mg Processed by Laser-Based Additive Manufacturing: From as-Built to Heat-Treated Microstructures
(2022-08-13)
The unique microstructure of the alloy AlSi10Mg produced by the laser-based powder bed fusion of metals (PBF-LB/M) provides high-strength and high-strain-hardening capabilities of the material. The microstructure and mechanical properties of 3D-printed, i.e., additively manufactured, AlSi10Mg are significantly altered by post-building heat-treatment processes applied in order to tailor the final properties of the parts. Using an accurate computational model to predict and improve the mechanical performance of 3D-printed ...
Aufsatz
Influence of the Miniaturisation Effect on the Effective Stiffness of Lattice Structures in Additive Manufacturing
(2020-10-29)
Thin-walled and cellular structures are characterised by superior lightweight potential due to their advantageous stiffness to weight ratio. They find particular interest in the field of additive manufacturing due to robust and reproducible manufacturability. However, the mechanical performance of such structures strongly depends on the manufacturing process and resultant geometrical imperfections such as porosity, deviations in strut thickness or surface roughness, for which an understanding of their influence is ...
Aufsatz
The Effect of Fiber Waviness on the Residual Stress State and Its Prediction by the Hole Drilling Method in Fiber Metal Laminates: A Global-Local Finite Element Analysis
(2021-01-15)
In this paper, fiber waviness, as one of the most frequently occurring defects in fiber reinforced composites, is numerically investigated with regard to the formation of residual stresses in fiber metal laminates. Furthermore, the prediction of the residual stress state in the thickness direction by means of the simulated hole drilling method is studied. To this regard, a global-local finite element analysis based on the submodel technique is presented. The submodel technique essentially consists of two governing ...
Aufsatz
Additive Manufacturing of Compositionally-Graded AISI 316L to CoCrMo Structures by Directed Energy Deposition
(2021-08-30)
In the present study, compositionally-graded structures of AISI 316L and CoCrMo alloy are manufactured by powder-based laser-beam directed energy deposition (DED-LB). Through a process-integrated adjustment of powder flow, in situ alloying of the two materials becomes feasible. Thus, a sharp and a smooth transition with a mixture of both alloys can be realized. In order to investigate the phase formation during in situ alloying, a simulation approach considering equilibrium calculations is employed. The findings ...
Aufsatz
Investigation of processing windows in additive manufacturing of AlSi10Mg for faster production utilizing data-driven modeling
(2022-04-29)
To reduce production time and decrease production cost, the increase of layer thickness is an adequate option in powder bed fusion. In order to determine the relationships between process parameters in laser powder bed fusion (PBF-LB/M) and final porosity in AlSi10Mg, samples were processed following a space-filling experimental design in the present study. A total of 144 samples were fabricated considering layer thicknesses of 30 µm, 45 µm, 60 µm, and 90 µm. Afterwards, porosity was assessed using image analysis and ...
Aufsatz
Influence of Surface Mechanical Attrition Treatment (SMAT) on Microstructure, Tensile and Low-Cycle Fatigue Behavior of Additively Manufactured Stainless Steel 316L
(2023-08-29)
Direct Energy Deposition (DED), as one common type of additive manufacturing, is capable of fabricating metallic components close to net-shape with complex geometry. Surface mechanical attrition treatment (SMAT) is an advanced surface treatment technology which is able to yield a nanostructured surface layer characterized by compressive residual stresses and work hardening, thereby improving the fatigue performances of metallic specimens. In the present study, stainless steel 316L specimens were fabricated by DED and ...